1 00:00:27,740 --> 00:00:26,060 hello and welcome to future path I'm 2 00:00:29,510 --> 00:00:27,750 amreeka forsteri director of external 3 00:00:32,840 --> 00:00:29,520 affairs at the NASA Lewis Research 4 00:00:35,060 --> 00:00:32,850 Center in Cleveland Ohio in NASA's goal 5 00:00:37,580 --> 00:00:35,070 is to try to fly higher further and 6 00:00:40,340 --> 00:00:37,590 faster new materials and structures are 7 00:00:41,720 --> 00:00:40,350 required to meet these goals in today's 8 00:00:43,220 --> 00:00:41,730 segment we're going to look at some of 9 00:00:45,049 --> 00:00:43,230 the things being done in our structures 10 00:00:47,119 --> 00:00:45,059 division structures for flight 11 00:00:58,759 --> 00:00:47,129 propulsion I think you'll find it 12 00:01:00,709 --> 00:00:58,769 interesting let's watch flight in the 13 00:01:03,649 --> 00:01:00,719 air or in space requires propulsion 14 00:01:06,050 --> 00:01:03,659 systems able to withstand extremes of 15 00:01:08,930 --> 00:01:06,060 mechanical stress vibration and 16 00:01:11,000 --> 00:01:08,940 temperatures designing these structures 17 00:01:13,190 --> 00:01:11,010 and matching available materials to the 18 00:01:16,210 --> 00:01:13,200 job has always been a complicated 19 00:01:18,980 --> 00:01:16,220 business and is becoming more so 20 00:01:20,860 --> 00:01:18,990 requiring safety and reliability from 21 00:01:23,990 --> 00:01:20,870 structures needing minimum maintenance 22 00:01:26,180 --> 00:01:24,000 having the least possible weight poses a 23 00:01:28,390 --> 00:01:26,190 basic contradiction which can be 24 00:01:32,210 --> 00:01:28,400 resolved only by the most sophisticated 25 00:01:33,920 --> 00:01:32,220 analytic methods the Lewis research 26 00:01:35,420 --> 00:01:33,930 structures division is dedicated to 27 00:01:38,060 --> 00:01:35,430 advancing the state of the art of 28 00:01:42,260 --> 00:01:38,070 structures technology or aeronautical 29 00:01:44,390 --> 00:01:42,270 space and terrestrial applications the 30 00:01:46,550 --> 00:01:44,400 principal product of the division is the 31 00:01:48,590 --> 00:01:46,560 development of validated analytic 32 00:01:51,170 --> 00:01:48,600 methods to predict the behavior of 33 00:01:55,000 --> 00:01:51,180 structural components and systems or 34 00:01:57,560 --> 00:01:55,010 aerospace propulsion and power machinery 35 00:01:59,090 --> 00:01:57,570 division provides not only solutions to 36 00:02:01,790 --> 00:01:59,100 problems encountered in current 37 00:02:03,650 --> 00:02:01,800 applications but also leadership in 38 00:02:06,290 --> 00:02:03,660 setting new directions for structures 39 00:02:10,309 --> 00:02:06,300 engineering to solve tomorrow's problems 40 00:02:12,140 --> 00:02:10,319 today the purpose of the structures 41 00:02:15,080 --> 00:02:12,150 division at Lewis research center is to 42 00:02:17,239 --> 00:02:15,090 develop advanced credible design tools 43 00:02:18,270 --> 00:02:17,249 these tools can then be used by 44 00:02:20,790 --> 00:02:18,280 designers 45 00:02:22,770 --> 00:02:20,800 to design advanced concepts for future 46 00:02:25,530 --> 00:02:22,780 missions both in aeronautics and in 47 00:02:27,570 --> 00:02:25,540 space we develop these methods for use 48 00:02:29,190 --> 00:02:27,580 on high-speed computers and they are 49 00:02:32,400 --> 00:02:29,200 validated with the state-of-the-art 50 00:02:34,470 --> 00:02:32,410 laboratory equipment we can predict the 51 00:02:36,449 --> 00:02:34,480 life that is the number of missions that 52 00:02:39,510 --> 00:02:36,459 can be flown by the advanced concept and 53 00:02:41,550 --> 00:02:39,520 we can optimize the design both from the 54 00:02:45,470 --> 00:02:41,560 point of view of minimum weight or from 55 00:02:50,460 --> 00:02:48,270 breakthroughs in flight usually follow 56 00:02:53,280 --> 00:02:50,470 developments in propulsion systems in 57 00:02:55,259 --> 00:02:53,290 the early days of flight structures 58 00:02:59,040 --> 00:02:55,269 design was a combination of art and 59 00:03:01,440 --> 00:02:59,050 trial and error if you are developing a 60 00:03:04,320 --> 00:03:01,450 rocket you built an engine derived from 61 00:03:07,880 --> 00:03:04,330 earlier designs to be sure it didn't 62 00:03:10,559 --> 00:03:07,890 fail you made it sturdier heavy as 63 00:03:12,780 --> 00:03:10,569 technology advanced lighter stronger 64 00:03:15,540 --> 00:03:12,790 materials and improve manufacturing 65 00:03:18,030 --> 00:03:15,550 methods made the impossible possible but 66 00:03:21,600 --> 00:03:18,040 mistakes were still made and the results 67 00:03:23,280 --> 00:03:21,610 were spectacular and costly failures the 68 00:03:25,140 --> 00:03:23,290 job of the structures division is to 69 00:03:28,410 --> 00:03:25,150 make sure such accidents will no longer 70 00:03:30,960 --> 00:03:28,420 occur they do this by applying the 71 00:03:33,330 --> 00:03:30,970 latest scientific analysis possible and 72 00:03:36,210 --> 00:03:33,340 by using the most up-to-date testing 73 00:03:38,039 --> 00:03:36,220 equipment and methods available to do 74 00:03:41,250 --> 00:03:38,049 this the staff of scientists engineers 75 00:03:43,680 --> 00:03:41,260 and technicians of the division perform 76 00:03:46,949 --> 00:03:43,690 work in structural mechanics structural 77 00:03:55,110 --> 00:03:46,959 dynamics fatigue fracture and on 78 00:03:56,880 --> 00:03:55,120 projects and applications some of the 79 00:03:59,009 --> 00:03:56,890 work in structural mechanics includes 80 00:04:02,340 --> 00:03:59,019 characterizing the properties of metals 81 00:04:04,560 --> 00:04:02,350 used in propulsion systems by subjecting 82 00:04:06,870 --> 00:04:04,570 specimens to stress and varying 83 00:04:08,789 --> 00:04:06,880 temperatures researchers can predict 84 00:04:11,880 --> 00:04:08,799 maximum loading and operating 85 00:04:14,069 --> 00:04:11,890 temperatures and testing is performed at 86 00:04:16,500 --> 00:04:14,079 very high temperatures on materials that 87 00:04:18,599 --> 00:04:16,510 will be used at places like the leading 88 00:04:26,689 --> 00:04:18,609 edge of the National aerospace plane 89 00:04:32,029 --> 00:04:29,730 the work in structural dynamics focuses 90 00:04:34,950 --> 00:04:32,039 on the forces affecting bodies in motion 91 00:04:37,680 --> 00:04:34,960 when the turbine in a jet engine loses a 92 00:04:40,200 --> 00:04:37,690 blade or even during a very hard landing 93 00:04:43,560 --> 00:04:40,210 the vibrations that occur can cause a 94 00:04:45,510 --> 00:04:43,570 propulsion system to fail tests in 95 00:04:48,390 --> 00:04:45,520 dynamics can simulate a blade boss 96 00:04:51,230 --> 00:04:48,400 condition to provide test data to 97 00:04:53,790 --> 00:04:51,240 compare with simulation models any 98 00:04:56,730 --> 00:04:53,800 rotating machine will tend to vibrate at 99 00:04:58,529 --> 00:04:56,740 certain critical speeds and since modern 100 00:05:00,750 --> 00:04:58,539 rotating equipment is required to 101 00:05:03,050 --> 00:05:00,760 operate at ever higher speeds this 102 00:05:05,520 --> 00:05:03,060 problem is increasingly important 103 00:05:07,560 --> 00:05:05,530 research in the division is developing 104 00:05:10,529 --> 00:05:07,570 methods for both active feedback and 105 00:05:12,689 --> 00:05:10,539 passive suppression to permit operation 106 00:05:16,740 --> 00:05:12,699 of equipment above critical speeds and 107 00:05:19,290 --> 00:05:16,750 to reduce bearing wear high-speed 108 00:05:21,600 --> 00:05:19,300 computer simulation is required for the 109 00:05:24,659 --> 00:05:21,610 full dynamic analysis of rotating 110 00:05:26,689 --> 00:05:24,669 machinery parallel computing developed 111 00:05:29,250 --> 00:05:26,699 in the division is making this possible 112 00:05:31,550 --> 00:05:29,260 by combining a large number of 113 00:05:34,020 --> 00:05:31,560 processors in one transfuser 114 00:05:36,750 --> 00:05:34,030 computations can be performed rapidly 115 00:05:40,170 --> 00:05:36,760 enough to study high speed vibrations of 116 00:05:40,180 --> 00:05:45,670 you 117 00:05:50,330 --> 00:05:48,650 studies in fatigue and fracture analysis 118 00:05:53,840 --> 00:05:50,340 are performed in many of the structures 119 00:05:56,030 --> 00:05:53,850 divisions labs both destructive and 120 00:05:58,460 --> 00:05:56,040 non-destructive methods are used to 121 00:06:01,160 --> 00:05:58,470 evaluate and characterize new materials 122 00:06:04,210 --> 00:06:01,170 and sometimes a combination of both are 123 00:06:06,680 --> 00:06:04,220 used to improve the analytical process 124 00:06:08,630 --> 00:06:06,690 much of this work is directed toward 125 00:06:12,410 --> 00:06:08,640 characterizing and understanding 126 00:06:15,740 --> 00:06:12,420 advanced material systems as an example 127 00:06:18,350 --> 00:06:15,750 researchers in the division sonic map a 128 00:06:21,500 --> 00:06:18,360 ceramic disc and send the data to a 129 00:06:24,580 --> 00:06:21,510 computer the computer outputs a color 130 00:06:27,050 --> 00:06:24,590 simulation showing variations in density 131 00:06:30,200 --> 00:06:27,060 defining areas where fractures should 132 00:06:32,740 --> 00:06:30,210 occur later the disc is placed in a 133 00:06:36,260 --> 00:06:32,750 hydrostatic chamber and fractured the 134 00:06:38,950 --> 00:06:36,270 actual fracture disk is then compared to 135 00:06:42,050 --> 00:06:38,960 the computer model for verification 136 00:06:44,270 --> 00:06:42,060 division researchers also test advanced 137 00:06:47,320 --> 00:06:44,280 fiber reinforced composite materials 138 00:06:50,450 --> 00:06:47,330 under varied loads expected in aerospace 139 00:06:53,090 --> 00:06:50,460 applications data collected from these 140 00:06:55,400 --> 00:06:53,100 tests are used to verify mathematical 141 00:06:57,650 --> 00:06:55,410 models which describe the material 142 00:07:00,020 --> 00:06:57,660 behavior these models are then 143 00:07:02,450 --> 00:07:00,030 incorporated into NASA computer codes 144 00:07:04,790 --> 00:07:02,460 used to predict the performance of 145 00:07:08,480 --> 00:07:04,800 composite structures in a variety of 146 00:07:10,730 --> 00:07:08,490 applications beyond solving the problems 147 00:07:12,500 --> 00:07:10,740 which can lead to failures the division 148 00:07:14,750 --> 00:07:12,510 provides leadership in developing new 149 00:07:17,780 --> 00:07:14,760 concepts and integrating information 150 00:07:21,140 --> 00:07:17,790 from many sources for application in 151 00:07:23,270 --> 00:07:21,150 areas ranging from windmills to the 152 00:07:25,910 --> 00:07:23,280 Space Shuttle main engines from 153 00:07:27,830 --> 00:07:25,920 fuel-efficient propellers to computer 154 00:07:31,280 --> 00:07:27,840 codes for production design and 155 00:07:32,870 --> 00:07:31,290 propulsion systems simulations the work 156 00:07:35,360 --> 00:07:32,880 of the division provides verified 157 00:07:37,640 --> 00:07:35,370 mathematical models and computer codes 158 00:07:40,460 --> 00:07:37,650 that are key elements of today's 159 00:07:42,710 --> 00:07:40,470 computer based design analyses for 160 00:07:45,310 --> 00:07:42,720 flight propulsion systems as well as 161 00:07:47,690 --> 00:07:45,320 many other systems with similar problems 162 00:07:50,270 --> 00:07:47,700 using the products of the structures 163 00:07:52,670 --> 00:07:50,280 division designers can better predict 164 00:07:55,400 --> 00:07:52,680 the life of a component by constructing 165 00:07:56,959 --> 00:07:55,410 it on the computer thereby saving time 166 00:08:00,109 --> 00:07:56,969 and material while 167 00:08:02,479 --> 00:08:00,119 venting costly failure future aerospace 168 00:08:05,559 --> 00:08:02,489 systems will require advanced capability 169 00:08:08,419 --> 00:08:05,569 on board computation and real-time 170 00:08:10,039 --> 00:08:08,429 sensors will combine to make it possible 171 00:08:12,319 --> 00:08:10,049 to monitor the health of advanced 172 00:08:14,299 --> 00:08:12,329 systems active elements could be 173 00:08:17,029 --> 00:08:14,309 included to make it possible to suppress 174 00:08:19,369 --> 00:08:17,039 dynamic instabilities structural 175 00:08:21,439 --> 00:08:19,379 tailoring to account for local stresses 176 00:08:23,299 --> 00:08:21,449 and local hot spots may be the only way 177 00:08:25,369 --> 00:08:23,309 to take advantage of the new lightweight 178 00:08:28,909 --> 00:08:25,379 high temperature yet very brittle 179 00:08:31,579 --> 00:08:28,919 materials computational simulation will 180 00:08:34,939 --> 00:08:31,589 allow designers to make rapid affordable 181 00:08:37,219 --> 00:08:34,949 and feasible designs probabilistic 182 00:08:39,639 --> 00:08:37,229 methods will allow designers to quantify 183 00:08:42,920 --> 00:08:39,649 risk and make trade-offs between 184 00:08:44,869 --> 00:08:42,930 performance and life combination these 185 00:08:47,240 --> 00:08:44,879 capabilities will allow those designers 186 00:08:50,840 --> 00:08:47,250 to operate and design closer to the 187 00:08:52,610 --> 00:08:50,850 limits such capability will allow us to 188 00:08:55,220 --> 00:08:52,620 build systems that we couldn't build 189 00:08:57,829 --> 00:08:55,230 before to carry out missions that 190 00:08:59,050 --> 00:08:57,839 conceivably couldn't be carried out with 191 00:09:01,400 --> 00:08:59,060 the development of these capabilities 192 00:09:04,509 --> 00:09:01,410 the structures division hopes to play a 193 00:09:07,160 --> 00:09:04,519 major part in bringing them about a 194 00:09:10,699 --> 00:09:07,170 special combination of experienced 195 00:09:13,699 --> 00:09:10,709 in-house staff and facilities in the 196 00:09:16,400 --> 00:09:13,709 Lewis research structures division has 197 00:09:19,009 --> 00:09:16,410 been tailored to meet the challenges and 198 00:09:22,429 --> 00:09:19,019 needs of a new age of spaceflight and 199 00:09:25,639 --> 00:09:22,439 aviation the work of the division 200 00:09:28,009 --> 00:09:25,649 continues to evolve technology and will 201 00:09:32,929 --> 00:09:28,019 take us into the next generations of 202 00:09:34,280 --> 00:09:32,939 flight our second segment is about a 203 00:09:36,379 --> 00:09:34,290 process developed at Lewis that we're 204 00:09:37,850 --> 00:09:36,389 very proud of an engineer in our 205 00:09:40,819 --> 00:09:37,860 materials division developed a process 206 00:09:51,810 --> 00:09:40,829 called arc sprayed mono tape let's find 207 00:09:58,120 --> 00:09:55,079 unfazed by extreme fire not temperatures 208 00:10:01,689 --> 00:09:58,130 possessing amazing strength a strength 209 00:10:04,180 --> 00:10:01,699 beyond belief its creation one of 210 00:10:07,269 --> 00:10:04,190 outstanding engineering achievement the 211 00:10:09,699 --> 00:10:07,279 new the ultra advanced composite 212 00:10:12,879 --> 00:10:09,709 materials being developed by NASA Lewis 213 00:10:15,040 --> 00:10:12,889 Research Center in Cleveland Ohio to 214 00:10:16,990 --> 00:10:15,050 understand this fascinating field we 215 00:10:20,430 --> 00:10:17,000 must start with basics and determine 216 00:10:23,019 --> 00:10:20,440 exactly what is a composite material 217 00:10:25,420 --> 00:10:23,029 possibly the easiest way to visualize a 218 00:10:28,360 --> 00:10:25,430 composite material is to offer the 219 00:10:30,400 --> 00:10:28,370 example of a tennis racquet the arm and 220 00:10:32,340 --> 00:10:30,410 frame part of the rocket is made by 221 00:10:34,840 --> 00:10:32,350 combining two distinct materials 222 00:10:37,540 --> 00:10:34,850 graphite fibers which give it strength 223 00:10:39,910 --> 00:10:37,550 and a low-temperature glue or binder 224 00:10:41,879 --> 00:10:39,920 which hold the fibers together that 225 00:10:45,309 --> 00:10:41,889 allows it to be fashioned into shape 226 00:10:47,499 --> 00:10:45,319 this is a composite material to 227 00:10:50,740 --> 00:10:47,509 different parts each with a different 228 00:10:53,590 --> 00:10:50,750 function research in this area began 229 00:10:55,480 --> 00:10:53,600 about 25 years ago when minut whiskers 230 00:10:58,420 --> 00:10:55,490 were discovered growing on electrical 231 00:11:00,910 --> 00:10:58,430 devices the whiskers were found to be 232 00:11:03,759 --> 00:11:00,920 single grain crystals that when tested 233 00:11:06,250 --> 00:11:03,769 proved to be very strong in later 234 00:11:09,009 --> 00:11:06,260 research work the whiskers were used in 235 00:11:12,370 --> 00:11:09,019 the making of bulk materials today 236 00:11:15,550 --> 00:11:12,380 instead of whiskers fibers like silicon 237 00:11:17,710 --> 00:11:15,560 carbide tungsten and graphite are used 238 00:11:19,569 --> 00:11:17,720 with a glue or binder to make such 239 00:11:22,480 --> 00:11:19,579 things as engineering and sports 240 00:11:24,759 --> 00:11:22,490 products there are some products though 241 00:11:25,660 --> 00:11:24,769 that need to be able to withstand higher 242 00:11:28,150 --> 00:11:25,670 temperatures 243 00:11:30,940 --> 00:11:28,160 at the same time it's also necessary 244 00:11:32,890 --> 00:11:30,950 that they be lightweight and stiff which 245 00:11:34,600 --> 00:11:32,900 incidentally are very important 246 00:11:37,750 --> 00:11:34,610 requirements for just about anything 247 00:11:40,180 --> 00:11:37,760 intended for use in space to meet the 248 00:11:42,940 --> 00:11:40,190 more demanding requirements a glue or 249 00:11:46,150 --> 00:11:42,950 binders such as aluminum or titanium may 250 00:11:47,710 --> 00:11:46,160 be used for other products that need to 251 00:11:51,010 --> 00:11:47,720 be heat-resistant at even higher 252 00:11:53,470 --> 00:11:51,020 temperatures a nickel or iron base alloy 253 00:11:56,620 --> 00:11:53,480 is combined with even certain carbide 254 00:11:58,840 --> 00:11:56,630 fibers or tungsten fibers there are 255 00:12:03,370 --> 00:11:58,850 several ways to do this and one of them 256 00:12:05,620 --> 00:12:03,380 is the arc spray process this method was 257 00:12:08,590 --> 00:12:05,630 developed right here at NASA but one of 258 00:12:10,450 --> 00:12:08,600 our engineers Leonard Westfall he works 259 00:12:14,590 --> 00:12:10,460 in the advanced metallic branch of 260 00:12:16,840 --> 00:12:14,600 NASA's materials division recently mr. 261 00:12:20,590 --> 00:12:16,850 Westfall described exactly how the arc 262 00:12:25,150 --> 00:12:20,600 process works the process works like 263 00:12:29,100 --> 00:12:25,160 this we have an arc spray gun which is 264 00:12:33,910 --> 00:12:29,110 attached to a large vacuum chamber 265 00:12:38,020 --> 00:12:33,920 inside the vacuum chamber is a drum that 266 00:12:43,420 --> 00:12:38,030 has our real strong fibers found on the 267 00:12:48,130 --> 00:12:43,430 surface at a very regular spacing the 268 00:12:51,250 --> 00:12:48,140 arc spray gun works by having two metal 269 00:12:53,050 --> 00:12:51,260 wires coming into the gun an electric 270 00:12:55,780 --> 00:12:53,060 arc is struck between the tips of the 271 00:12:58,030 --> 00:12:55,790 wires the electric arc is sufficient 272 00:13:02,080 --> 00:12:58,040 intensity to cause the water tips to 273 00:13:04,630 --> 00:13:02,090 melt I pressure stream of neutral gas 274 00:13:08,410 --> 00:13:04,640 and will usually use our gun very clean 275 00:13:11,080 --> 00:13:08,420 argon is sprayed on this molten on the 276 00:13:13,750 --> 00:13:11,090 mold and wire tips causing the molten 277 00:13:17,380 --> 00:13:13,760 metal to dislodge from the from the 278 00:13:21,340 --> 00:13:17,390 wires and to be vaporized into very very 279 00:13:23,820 --> 00:13:21,350 fine particles in sprayed and we aim it 280 00:13:28,110 --> 00:13:23,830 right on this drum surface 281 00:13:30,780 --> 00:13:28,120 thin sheet that's formed can be as big 282 00:13:33,150 --> 00:13:30,790 as two drum surface the thin sheet mr. 283 00:13:35,970 --> 00:13:33,160 Westfall was talking about is called a 284 00:13:38,730 --> 00:13:35,980 mono tape it comes off the drum very 285 00:13:41,670 --> 00:13:38,740 easily because a teflon spray is applied 286 00:13:44,070 --> 00:13:41,680 first the spray allows the material to 287 00:13:49,080 --> 00:13:44,080 get hard and yet not stick to the drum 288 00:13:51,540 --> 00:13:49,090 it simply peels off composite mono tapes 289 00:13:53,850 --> 00:13:51,550 are used to make composite shapes which 290 00:13:57,090 --> 00:13:53,860 are rather complex structures requiring 291 00:13:59,490 --> 00:13:57,100 extremely high strength in order to make 292 00:14:01,740 --> 00:13:59,500 the structure as strong as possible the 293 00:14:05,400 --> 00:14:01,750 mono tapes must be positioned in certain 294 00:14:07,860 --> 00:14:05,410 directions to do this the mono tape is 295 00:14:10,980 --> 00:14:07,870 cut into small pieces and stacked one on 296 00:14:14,010 --> 00:14:10,990 top of the other on the first piece all 297 00:14:16,530 --> 00:14:14,020 fibers are placed in one direction on 298 00:14:18,630 --> 00:14:16,540 the next piece the fibers are put in the 299 00:14:21,390 --> 00:14:18,640 opposite direction of those on the first 300 00:14:23,850 --> 00:14:21,400 piece this alternation of the fibers 301 00:14:25,980 --> 00:14:23,860 direction is continued on the pieces in 302 00:14:29,640 --> 00:14:25,990 order to maximize the structure strength 303 00:14:32,490 --> 00:14:29,650 in different directions the small pieces 304 00:14:35,270 --> 00:14:32,500 of composite mono tape usually are glued 305 00:14:38,040 --> 00:14:35,280 together by a method called hot pressing 306 00:14:39,960 --> 00:14:38,050 very heavy pressure is applied to the 307 00:14:42,150 --> 00:14:39,970 stack while it is subjected to a 308 00:14:45,420 --> 00:14:42,160 temperature of almost 2,000 degrees 309 00:14:48,120 --> 00:14:45,430 Fahrenheit as the metal gets squeezed 310 00:14:50,280 --> 00:14:48,130 together any small imperfections in the 311 00:14:52,770 --> 00:14:50,290 mono tape disappeared and the metal 312 00:14:56,250 --> 00:14:52,780 pieces blend together resulting in a 313 00:14:58,290 --> 00:14:56,260 perfectly solid plate cut into thin 314 00:15:02,010 --> 00:14:58,300 strips the plates are used extensively 315 00:15:04,260 --> 00:15:02,020 at NASA for testing purposes engineers 316 00:15:06,840 --> 00:15:04,270 have been able to make large tubes by 317 00:15:08,790 --> 00:15:06,850 using a pressing guide to shape it they 318 00:15:11,880 --> 00:15:08,800 have made demonstration turbine blades 319 00:15:14,400 --> 00:15:11,890 for jet engines these blades are located 320 00:15:17,250 --> 00:15:14,410 very close to the place where air mixed 321 00:15:19,980 --> 00:15:17,260 with fuel is burned as combustion takes 322 00:15:23,250 --> 00:15:19,990 place the expanding gases hit the blade 323 00:15:24,960 --> 00:15:23,260 causing it to turn it's easy to see why 324 00:15:29,070 --> 00:15:24,970 the blades must be able to withstand 325 00:15:31,650 --> 00:15:29,080 extremely high temperatures presently 326 00:15:34,920 --> 00:15:31,660 there are five NASA programs in which 327 00:15:38,220 --> 00:15:34,930 arc spray mono tape plays a major role 328 00:15:41,250 --> 00:15:38,230 our two programs deal specifically with 329 00:15:43,050 --> 00:15:41,260 the space shuttles main engine since the 330 00:15:45,139 --> 00:15:43,060 material now used to make the main 331 00:15:48,600 --> 00:15:45,149 engine is cracking due to thermal shock 332 00:15:51,240 --> 00:15:48,610 NASA is working with tungsten reinforced 333 00:15:54,210 --> 00:15:51,250 super alloys to replace it these 334 00:15:56,850 --> 00:15:54,220 composites in tests so far have proven 335 00:15:58,800 --> 00:15:56,860 to be more shock resistant stronger and 336 00:16:02,730 --> 00:15:58,810 able to withstand higher temperatures 337 00:16:05,100 --> 00:16:02,740 than the present material the second 338 00:16:07,340 --> 00:16:05,110 program deals with the reinforcement of 339 00:16:11,190 --> 00:16:07,350 a combustion liner in the space shuttle 340 00:16:19,019 --> 00:16:11,200 mr. Westfall explains a combustion liner 341 00:16:22,110 --> 00:16:19,029 is a contoured shape that is Hydra 342 00:16:24,300 --> 00:16:22,120 liquid hydrogen cold and it's the vessel 343 00:16:29,040 --> 00:16:24,310 that the liquid oxygen and liquid 344 00:16:31,400 --> 00:16:29,050 hydrogen burned in and you have very 345 00:16:33,810 --> 00:16:31,410 very high temperatures inside this 346 00:16:37,230 --> 00:16:33,820 combustion liner and typically it's made 347 00:16:39,210 --> 00:16:37,240 out of copper or strong copper alloy the 348 00:16:42,440 --> 00:16:39,220 problem this combustion liner is 349 00:16:45,960 --> 00:16:42,450 experiencing is the copper alloy is 350 00:16:48,019 --> 00:16:45,970 deforming due to the very high 351 00:16:50,970 --> 00:16:48,029 temperatures and the stresses that are 352 00:16:53,370 --> 00:16:50,980 generated in the thin inner wall causing 353 00:16:55,110 --> 00:16:53,380 in a while to deform and actually 354 00:16:57,900 --> 00:16:55,120 correct and the liquid hydrogen is 355 00:17:01,620 --> 00:16:57,910 leaking out we are putting tungsten 356 00:17:03,360 --> 00:17:01,630 fibers in the inside layer of the 357 00:17:05,460 --> 00:17:03,370 combustion liner to strengthen to 358 00:17:08,069 --> 00:17:05,470 selectively strengthen the inner wall of 359 00:17:11,520 --> 00:17:08,079 the combustion liner this is an example 360 00:17:13,860 --> 00:17:11,530 of one of the test specimens that we 361 00:17:16,620 --> 00:17:13,870 make and we have tungsten fibers 362 00:17:20,160 --> 00:17:16,630 reinforcing the inside surface of this 363 00:17:23,699 --> 00:17:20,170 specimen alright this specimen then will 364 00:17:25,470 --> 00:17:23,709 be tested in a rocket test chamber under 365 00:17:27,290 --> 00:17:25,480 conditions very very similar to the 366 00:17:32,490 --> 00:17:27,300 Space Shuttle main engine and the 367 00:17:34,919 --> 00:17:32,500 material will be tested to to failure we 368 00:17:36,870 --> 00:17:34,929 predict a much longer life with our 369 00:17:40,380 --> 00:17:36,880 tungsten reinforce copper than the 370 00:17:42,750 --> 00:17:40,390 current copper alloy that's being flown 371 00:17:45,200 --> 00:17:42,760 in space shuttle today also regarding 372 00:17:47,299 --> 00:17:45,210 space the third program has 373 00:17:49,820 --> 00:17:47,309 with the creation and development of 374 00:17:52,269 --> 00:17:49,830 very strong tools to hold liquid metals 375 00:17:54,980 --> 00:17:52,279 and heat pipes for nuclear reactors 376 00:17:57,169 --> 00:17:54,990 because of the tremendous pressure the 377 00:17:59,120 --> 00:17:57,179 tubes will have to withstand a new 378 00:18:02,600 --> 00:17:59,130 material is needed that is much stronger 379 00:18:05,269 --> 00:18:02,610 than the one now used using the 380 00:18:07,159 --> 00:18:05,279 composite process engineers are adding 381 00:18:11,090 --> 00:18:07,169 tungsten fibers to the present material 382 00:18:13,610 --> 00:18:11,100 to strengthen it and again in support of 383 00:18:16,190 --> 00:18:13,620 space power the next program is working 384 00:18:18,019 --> 00:18:16,200 to develop a specific container and will 385 00:18:20,180 --> 00:18:18,029 be able to take high temperatures and 386 00:18:23,419 --> 00:18:20,190 amounts of pressure which the current 387 00:18:25,340 --> 00:18:23,429 container cannot in this case the power 388 00:18:29,029 --> 00:18:25,350 being generated would be for a space 389 00:18:31,010 --> 00:18:29,039 station the composite material that has 390 00:18:34,130 --> 00:18:31,020 been developed is three to four times 391 00:18:35,930 --> 00:18:34,140 stronger than the present one surpassing 392 00:18:37,940 --> 00:18:35,940 the program's goal of finding a 393 00:18:40,490 --> 00:18:37,950 substitute container for present 394 00:18:42,889 --> 00:18:40,500 temperature and pressure levels the 395 00:18:45,049 --> 00:18:42,899 engineers at NASA have created one that 396 00:18:49,310 --> 00:18:45,059 can be used as power demands go up in 397 00:18:51,380 --> 00:18:49,320 the future the final program developing 398 00:18:54,039 --> 00:18:51,390 composite materials for use in space 399 00:18:57,139 --> 00:18:54,049 deals with the improvement of radiators 400 00:18:59,690 --> 00:18:57,149 again NASA engineer Leonard Westfall 401 00:19:03,740 --> 00:18:59,700 explains these tubes I talked about 402 00:19:06,399 --> 00:19:03,750 before have radiator panels hooked on on 403 00:19:10,970 --> 00:19:06,409 the back of them to get rid of the heat 404 00:19:14,299 --> 00:19:10,980 all right we're developing fiber 405 00:19:17,750 --> 00:19:14,309 reinforced radiator panels that are made 406 00:19:19,669 --> 00:19:17,760 out of graphite fibers that I have very 407 00:19:21,980 --> 00:19:19,679 very high thermal conductivity and 408 00:19:25,149 --> 00:19:21,990 thermal conductivity is the materials 409 00:19:27,440 --> 00:19:25,159 ability to conduct heat very quickly 410 00:19:30,320 --> 00:19:27,450 alright these fibers conduct heat 411 00:19:34,970 --> 00:19:30,330 extremely fast and we put them in and 412 00:19:37,419 --> 00:19:34,980 copper as a high-temperature glue copper 413 00:19:40,909 --> 00:19:37,429 also has very high thermal conductivity 414 00:19:44,240 --> 00:19:40,919 and so what we end up with is a 415 00:19:47,090 --> 00:19:44,250 structure that has higher thermal 416 00:19:52,519 --> 00:19:47,100 conductivity than copper is very very 417 00:19:54,500 --> 00:19:52,529 stiff and light and this saves weight it 418 00:19:56,870 --> 00:19:54,510 increases the efficiency of the radiator 419 00:19:59,010 --> 00:19:56,880 panels and makes the whole cooling 420 00:20:01,710 --> 00:19:59,020 scheme work much 421 00:20:04,170 --> 00:20:01,720 much better at NASA there is also very 422 00:20:07,290 --> 00:20:04,180 exciting work being done to support the 423 00:20:09,570 --> 00:20:07,300 national aerospace plane the plans for 424 00:20:11,670 --> 00:20:09,580 this remarkable plane call for it to 425 00:20:15,120 --> 00:20:11,680 take off from the ground and fly up 426 00:20:17,550 --> 00:20:15,130 right into orbit it would fly like an 427 00:20:19,920 --> 00:20:17,560 airplane but it's jet engine at higher 428 00:20:23,220 --> 00:20:19,930 altitudes and speeds would become like a 429 00:20:25,440 --> 00:20:23,230 rocket and boosted into space NASA's 430 00:20:27,600 --> 00:20:25,450 advanced metallics branch is working on 431 00:20:29,910 --> 00:20:27,610 developing a fiber-reinforced inner 432 00:20:33,060 --> 00:20:29,920 metallic material out of which to build 433 00:20:35,430 --> 00:20:33,070 the plane currently the plane severely 434 00:20:37,170 --> 00:20:35,440 lacks a suitable material there are 435 00:20:39,420 --> 00:20:37,180 three vital requirements that the 436 00:20:42,150 --> 00:20:39,430 material must have it must be 437 00:20:45,780 --> 00:20:42,160 lightweight highly resistant to extreme 438 00:20:48,120 --> 00:20:45,790 heat and very strong since it will be 439 00:20:50,520 --> 00:20:48,130 used primarily as a major structural 440 00:20:53,550 --> 00:20:50,530 component the composite material being 441 00:20:56,610 --> 00:20:53,560 tested and developed uses ceramic fibers 442 00:20:59,010 --> 00:20:56,620 the intermetallic matrix and ceramic 443 00:21:00,870 --> 00:20:59,020 fibers together form a material that 444 00:21:04,950 --> 00:21:00,880 could be the solution to one of the 445 00:21:07,860 --> 00:21:04,960 planes most pressing needs in all the 446 00:21:10,470 --> 00:21:07,870 research in all of these programs with 447 00:21:12,900 --> 00:21:10,480 all of the discoveries breakthroughs and 448 00:21:16,080 --> 00:21:12,910 amazing new products tested and those 449 00:21:19,110 --> 00:21:16,090 actually in use still according to mr. 450 00:21:21,060 --> 00:21:19,120 Westfall the present work is quote just 451 00:21:24,600 --> 00:21:21,070 scratching the surface in composite 452 00:21:26,910 --> 00:21:24,610 materials besides the fibers in 453 00:21:29,250 --> 00:21:26,920 existence today there are many many 454 00:21:33,540 --> 00:21:29,260 others with great potential that need to 455 00:21:35,730 --> 00:21:33,550 be developed and tested NASA's goal to 456 00:21:39,360 --> 00:21:35,740 develop even stronger fibers that can 457 00:21:41,070 --> 00:21:39,370 work at even higher temperatures some of 458 00:21:42,960 --> 00:21:41,080 the structures nASA has been working on 459 00:21:46,080 --> 00:21:42,970 will be used for the National aerospace 460 00:21:47,160 --> 00:21:46,090 plane or commonly known as nasp naspa 461 00:21:48,930 --> 00:21:47,170 when it is built will have a unique 462 00:21:50,670 --> 00:21:48,940 capability of taking off from any 463 00:22:03,840 --> 00:21:50,680 airport and fly directly into space 464 00:22:08,680 --> 00:22:06,160 imagine taking off from an airport 465 00:22:11,680 --> 00:22:08,690 runway flying at three to five times the 466 00:22:14,590 --> 00:22:11,690 speed of sound at altitudes of 20 miles 467 00:22:16,720 --> 00:22:14,600 or even higher a few short hours after 468 00:22:19,930 --> 00:22:16,730 departure you come to a stop halfway 469 00:22:21,850 --> 00:22:19,940 around the world or maybe you took off 470 00:22:24,250 --> 00:22:21,860 from a runway and flew directly into 471 00:22:26,080 --> 00:22:24,260 orbit to work in space and then you 472 00:22:29,890 --> 00:22:26,090 returned landing on a conventional 473 00:22:32,710 --> 00:22:29,900 Airport runway the National aerospace 474 00:22:35,920 --> 00:22:32,720 plane will try to make both scenarios a 475 00:22:38,440 --> 00:22:35,930 reality NASA and the Department of 476 00:22:41,950 --> 00:22:38,450 Defense have done research on hyper 477 00:22:44,710 --> 00:22:41,960 sonic technology for many years the NASP 478 00:22:47,710 --> 00:22:44,720 technology demonstrator will be a highly 479 00:22:50,170 --> 00:22:47,720 advanced explain a new member of the 480 00:22:54,160 --> 00:22:50,180 elite special research aircraft that 481 00:22:55,930 --> 00:22:54,170 includes the x1 which in 1947 was the 482 00:22:59,470 --> 00:22:55,940 first aircraft to break the speed of 483 00:23:02,470 --> 00:22:59,480 sound and fly supersonic in the early 484 00:23:05,830 --> 00:23:02,480 1960s the x-15 became one of the first 485 00:23:09,550 --> 00:23:05,840 manned hypersonic aircraft and reached 486 00:23:12,750 --> 00:23:09,560 speeds of Mach 7 for about 4,500 miles 487 00:23:16,930 --> 00:23:12,760 per hour one of the key technological 488 00:23:20,100 --> 00:23:16,940 developments of the x30 or NASA are in 489 00:23:22,600 --> 00:23:20,110 the propulsion area an air-breathing 490 00:23:27,280 --> 00:23:22,610 hydrogen-fueled supersonic combustion 491 00:23:29,410 --> 00:23:27,290 ramjet engine or scramjet engine is now 492 00:23:34,240 --> 00:23:29,420 being developed for speeds from about 493 00:23:36,910 --> 00:23:34,250 Mach 7 to Mach 25 the engine uses the 494 00:23:40,660 --> 00:23:36,920 velocity of the vehicle to compress air 495 00:23:42,730 --> 00:23:40,670 as it is rammed into the intake this 496 00:23:45,850 --> 00:23:42,740 compressed air is then mixed with 497 00:23:49,030 --> 00:23:45,860 gaseous hydrogen at this stage to 498 00:23:52,180 --> 00:23:49,040 generate high thrust a development on 499 00:23:54,290 --> 00:23:52,190 which we will focus is materials here to 500 00:23:56,780 --> 00:23:54,300 speak on that is Matt 501 00:24:00,710 --> 00:23:56,790 with the advent of the the aerospace 502 00:24:02,450 --> 00:24:00,720 plane there's become a need for a lot of 503 00:24:04,400 --> 00:24:02,460 new material development beyond a shadow 504 00:24:07,310 --> 00:24:04,410 of a doubt we need new materials all 505 00:24:09,620 --> 00:24:07,320 right and these new materials will most 506 00:24:12,800 --> 00:24:09,630 probably be composite materials but 507 00:24:16,700 --> 00:24:12,810 instead of using a metal matrix based 508 00:24:18,050 --> 00:24:16,710 composite will be using our epoxy based 509 00:24:21,430 --> 00:24:18,060 will be using a metal matrix based 510 00:24:23,930 --> 00:24:21,440 composite all right metal matrix being 511 00:24:26,390 --> 00:24:23,940 copper for instance one of the big 512 00:24:29,240 --> 00:24:26,400 problems NASA is facing with the advent 513 00:24:31,490 --> 00:24:29,250 of the National aerospace plane deals 514 00:24:34,550 --> 00:24:31,500 was not only finding the right materials 515 00:24:37,190 --> 00:24:34,560 to use but in cooling them as well we 516 00:24:38,930 --> 00:24:37,200 have to figure out some way of making a 517 00:24:40,280 --> 00:24:38,940 very strong material that's going to 518 00:24:43,190 --> 00:24:40,290 survive in a high temperature 519 00:24:46,460 --> 00:24:43,200 environment and what we're going to have 520 00:24:48,220 --> 00:24:46,470 to do is actively cool this material all 521 00:24:50,450 --> 00:24:48,230 right by putting some kind of a 522 00:24:52,130 --> 00:24:50,460 cryogenic fluid behind a gaseous 523 00:24:55,430 --> 00:24:52,140 hydrogen or liquid hydrogen which is 524 00:24:56,690 --> 00:24:55,440 very cold and X is a good heat transfer 525 00:25:00,260 --> 00:24:56,700 medium to take heat away from the 526 00:25:02,060 --> 00:25:00,270 leading edge so on on one side of the of 527 00:25:03,110 --> 00:25:02,070 the material on the inside of the wing 528 00:25:05,360 --> 00:25:03,120 for instance there'll be a lot of 529 00:25:07,220 --> 00:25:05,370 coolant rushing through to cool the 530 00:25:09,770 --> 00:25:07,230 inside down and on the outside you'll 531 00:25:11,390 --> 00:25:09,780 have a very hot surface and that is why 532 00:25:12,530 --> 00:25:11,400 we need the high heat conductivity with 533 00:25:14,750 --> 00:25:12,540 our instance you look at fighter jets 534 00:25:17,360 --> 00:25:14,760 that's travel Mach 1 or Mach 2 or even 535 00:25:18,950 --> 00:25:17,370 the Concorde which goes up to Mach 2 you 536 00:25:21,860 --> 00:25:18,960 see that their wings are very narrow at 537 00:25:23,270 --> 00:25:21,870 the leading edges okay and there's a 538 00:25:25,330 --> 00:25:23,280 problem with that because the smaller 539 00:25:28,400 --> 00:25:25,340 the leading edge gets the more difficult 540 00:25:30,950 --> 00:25:28,410 it is to cool and the hotter it gets 541 00:25:33,020 --> 00:25:30,960 because it's such a small it's just such 542 00:25:36,830 --> 00:25:33,030 a small point lying out there in the 543 00:25:39,770 --> 00:25:36,840 free stream that it gets it gets very 544 00:25:42,320 --> 00:25:39,780 warm very quickly the National aerospace 545 00:25:45,230 --> 00:25:42,330 plane is one of the projects being 546 00:25:48,290 --> 00:25:45,240 developed by NASA for future space use 547 00:25:50,810 --> 00:25:48,300 but we cannot expect it to do all of our 548 00:25:53,630 --> 00:25:50,820 work in space the National aerospace 549 00:25:57,710 --> 00:25:53,640 plane being something that will possibly 550 00:25:59,900 --> 00:25:57,720 be able to supplement the shuttle fleet 551 00:26:02,510 --> 00:25:59,910 or or maybe even replace it but 552 00:26:04,190 --> 00:26:02,520 obviously if you have an airplane that 553 00:26:07,010 --> 00:26:04,200 can take off from a runway and go to 554 00:26:08,510 --> 00:26:07,020 orbit with some people in it and go 555 00:26:11,780 --> 00:26:08,520 the space station for instance or 556 00:26:14,060 --> 00:26:11,790 something like that obviously it would 557 00:26:18,920 --> 00:26:14,070 have to be capable of shuttle type 558 00:26:20,600 --> 00:26:18,930 operations as far as payload goes I 559 00:26:22,580 --> 00:26:20,610 think moving big things like space 560 00:26:25,250 --> 00:26:22,590 station components or say for instance 561 00:26:26,600 --> 00:26:25,260 they want to go to Mars and they have to 562 00:26:28,220 --> 00:26:26,610 get some big boosters up there or 563 00:26:30,470 --> 00:26:28,230 something like that I don't see the 564 00:26:32,480 --> 00:26:30,480 national aerospace plane taking that 565 00:26:35,270 --> 00:26:32,490 kind of payload up there the National 566 00:26:37,790 --> 00:26:35,280 aerospace plane is expected to yield a 567 00:26:41,450 --> 00:26:37,800 high payoff for the United States in the 568 00:26:44,720 --> 00:26:41,460 early 21st century with reduced space 569 00:26:47,390 --> 00:26:44,730 launch costs vastly reduced transit time 570 00:26:49,700 --> 00:26:47,400 on long-haul air routes major 571 00:26:52,670 --> 00:26:49,710 investments by private enterprise in 572 00:26:56,090 --> 00:26:52,680 commercial space ventures and sustained 573 00:26:58,880 --> 00:26:56,100 us preeminence in aeronautics with all 574 00:27:02,270 --> 00:26:58,890 of the social and economic benefits that 575 00:27:03,680 --> 00:27:02,280 accompany it this is a Mariko forest 576 00:27:05,840 --> 00:27:03,690 area wishing you would buy and hope 577 00:27:07,880 --> 00:27:05,850 you've enjoyed our show I hope you walk 578 00:27:09,290 --> 00:27:07,890 along the future path again with me at